Advanced Chemical Valve Bag Making Machine: Precision and Performance
Efficiency, precision, and reliability are paramount in manufacturing processes. This is particularly true for the production of valve bags, which are widely used in industries such as chemicals, cement, food, and construction materials. Tecon's advanced tuber and bottomer machines stand at the forefront of innovation, delivering automated solutions that enhance production efficiency and ensure high-quality output.
Understanding the Valve Bag Production Process
The manufacturing of valve bags involves three crucial steps:
Tuber Machine – Tube Formation
The process begins with the tuber machine, which converts paper or plastic film into bag tubes. This step is essential for ensuring uniformity in size, structure, and durability, forming the foundation of a high-quality valve bag. Tecon's tuber machines operate at high speeds, allowing manufacturers to produce large volumes efficiently while maintaining precision in cutting and perforation.
Tecon Basic Type Tube Machine
|
Paper tube length |
500-1100mm |
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Paper tube width |
350-620mm |
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Bottom depth |
≤ 80mm |
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Max speed |
150 bags/minute |
|
Material layer |
2-3 layers of paper+1 layer of film |
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Overall size |
18.5 × 2.35 × 2.08 meters |
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Total power |
23kw |
|
Cutting type |
Flush cutting |
Bottomer Machine – Bottom Sealing
Once the bag tube is formed, the bottomer machine seals the bag’s bottom. This step is critical as it determines the bag’s strength and load-bearing capacity. Tecon’s bottomer machines utilize advanced automation to ensure precise folding, gluing, and sealing, minimizing defects and waste.
Tecon High Speed Bottomer Machine
|
Material layers |
2-4 layers of paper or plastic film |
|
Pasting procedure |
double side paste or sigle side |
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Reinforcement type |
internal and external(optional configuration) |
|
Tube length |
470 ~ 1100 mm |
|
Bag width |
330 ~ 600 mm |
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Bottom width |
90 ~ 200 mm |
|
Bag center distance |
240 ~ 800 mm |
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Max speed |
230 bags/min |
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Equipment size (High configuration) |
32.63 x 5.1 x 2.52 m |
|
Total motor power (High configuration) |
86KW |
Valve Making Machine – Valve Formation
The final step is the formation of the valve, which allows for efficient filling of the bag during the packaging process. The valve is engineered for automatic filling lines, ensuring a secure closure that prevents leakage and maintains product integrity.
The result is a high-performance valve bag specifically designed for use in automated packaging lines across various industries.
Why Choose Tecon Advanced Machines?
1. High-Speed and Efficient Production
Tecon’s tuber and bottomer machines are engineered for high-speed operation, allowing manufacturers to achieve superior productivity. With automation at every stage, from tube formation to bottom sealing and valve making, these machines significantly reduce manual labor and production time.
2. Precision Engineering for Quality Output
Every step of the valve bag production process demands precision. Tecon’s machines integrate cutting-edge technology to ensure uniform bag dimensions, consistent sealing strength, and flawless valve placement. This meticulous approach to quality enhances the durability and reliability of the final product.
3. Versatility for Various Bag Designs
Manufacturers require flexibility in bag design to meet diverse industry needs. Tecon’s machines support multiple material types, including multi-layer paper and plastic films, and can accommodate different valve bag designs. Whether producing bags for cement, food, chemicals, or other bulk materials, Tecon’s equipment delivers optimal customization.
4. Reliability and Cost-Effectiveness
Investing in Tecon’s tuber and bottomer machines translates to long-term cost savings. Their durable components, low maintenance requirements, and automation-driven efficiency contribute to reduced operational costs while maintaining consistent high-quality production.
5. Industry Compliance and Sustainability
Tecon’s machines adhere to manufacturing standards, ensuring that every valve bag meets the stringent requirements of the industries they serve. Additionally, by optimizing material usage and reducing waste, these machines contribute to sustainable manufacturing practices.
Conclusion
For manufacturers seeking to enhance their production capabilities, Tecon advanced chemical valve bag making machines offer a blend of precision, efficiency, and reliability. By investing in cutting-edge tuber and bottomer machines, you can streamline operations, improve product quality, and meet growing market demands with confidence.
Whether for chemical, construction, or food industries, Tecon's innovative solutions are the key to achieving superior valve bag production. Contact us to explore how our tubber machine and bottomer machine can be integrated into your production line.
